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Substation Structure Manufacturing Automatic Cnc Angle Steel Punching Machine For Lattice Tower
Substation Structure Manufacturing Automatic Cnc Angle Steel Punching Machine For Lattice Tower

Substation Structure Manufacturing Automatic Cnc Angle Steel Punching Machine For Lattice Tower

Price 42000 USD ($)/ Unit

MOQ : 1 Unit

Substation Structure Manufacturing Automatic Cnc Angle Steel Punching Machine For Lattice Tower Specification

  • Product Type
  • Substation Structure Manufacturing Automatic Cnc Angle Steel Punching Machine For Lattice Tower
  • General Use
  • Angle steel punching and shearing for substation structures and lattice tower manufacturing
  • Material
  • Angle Steel, Mild Steel, Galvanized Steel
  • Type
  • CNC Punching & Shearing Machine
  • Capacity
  • 30-150 pieces/hour depending on punching size and thickness
  • Weight (kg)
  • Approx. 8000 kg (varies by configuration)
  • Computerized
  • Yes, full CNC automation
  • Automatic
  • Fully automatic operation with minimal manual intervention
  • PLC Control
  • Yes, advanced PLC system included
  • Bar Feeder
  • Automatic
  • Power Source
  • Electric
  • Power Consumption
  • Approx. 15-25 kW (varies based on model and load)
  • Rigidity
  • High structural rigidity for heavy-duty applications
  • Voltage
  • 380V / 415V (customizable as per requirement)
  • Motor
  • High-efficiency servo motor (specifics vary by model)
  • Table Size
  • Customizable as per angle size and production need
  • Spindle Speed
  • Adjustable, optimized for steel processing
  • Axial Choice
  • Three-axis (XYZ) CNC control
  • Dimension (L*W*H)
  • Approx. 11000 x 2300 x 2150 mm
  • Feature
  • Low Energy Consumption, High Speed, High Precision
  • Color
  • Standard industrial grey/blue (custom colors on request)
  • Warranty
  • Yes
  • Operation Mode
  • Manual, Semi-automatic, and Fully Automatic
  • Control Panel Interface
  • Touch screen (HMI) with user-friendly controls
  • Punching Force
  • Up to 1000 kN
  • Shearing Force
  • Up to 1000 kN
  • Hydraulic System
  • Industrial-grade with cooling unit and pressure sensors
  • Punching Thickness Range
  • 4 mm to 20 mm (depending on angle size and configuration)
  • Installation Service
  • On-site installation and operator training available
  • Hole Diameter Range
  • 10 mm to 40 mm
  • Noise Level
  • Low noise design, <75 dB (at optimal load)
  • Servo Drive System
  • Imported high precision
  • Cooling System
  • Air/water cooling for hydraulic system
  • Processing Length
  • Max up to 12 meters
  • Production Application
  • Primarily used for transmission tower, telecommunications tower, electrical substation structure manufacturing
  • Feeding Speed
  • Max 40 m/min
  • Software Capability
  • Supports import from CAD/CAM files
  • Safety Feature
  • Emergency stop, safety light curtain, overload protection system
 

Substation Structure Manufacturing Automatic Cnc Angle Steel Punching Machine For Lattice Tower Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 20 Units Per Day
  • Delivery Time
  • 30 Days
 

Substation Structure Manufacturing Automatic Cnc Angle Steel Punching Machine For Lattice Tower About

Feature and consist parts:

1. Feeding part

The feeding part is composed of a feeding channel and a numerical control feeding car.

Feeding channel: is composed of conveyor roller, bracket, rack, precision liner guideway, lateral positioning wheels.

Numerical control feeding car: is composed of servo motor, driven gear, synchronization belt, feeding car frame, clamping rod, and clamping claw.

The workpiece firstly is manually sent into the clamp, and the feeding clamp is automatically sent by the servo motor to the main machine for punching and shearing according to the instructions of the computer.

2. Host machine

This part is composed of a Pressing unit, Typing unit, a Supporting unit, a Side punching, and a Shearing unit.

Pressing unit: used to fix the workpiece, and prevent its deviation, also to overcome the punching and shearing force.

Typing unit: It consists of a fixed base of the machine, an oil cylinder that moves the base, a hydraulic power head cylinder, a four-position cylinder that realizes the transposition of four character boxes, and a manual adjustment mechanism.

Supporting unit: When feeding materials, the support unit is higher than the punching unit and typing unit to avoid the angle steel hitting the lower blade; When punching materials supporting unit lower than the punching unit and typing unit, to ensure the quality of typing, punching and shearing.

Punching unit: This unit has three punching positions on every side. Three punching positions can be equipped with different diameters of punching heads as the equipment of the customer. The punching positioning is driven by the servomotor through the ball screw and square rail to ensure high positioning precision.

Shearing unit: is composed of a frame body, hydraulic power cylinder, upper knife box, down knife box, translation agencies, press parts, and carry part. The machine can cut the angle steel, channel steel, and plate by changing the different cutting dies.

The feeding device can prevent the angle steel from hitting the lower blade. Cutting three profiles can be achieved by changing different molds.

3. Finished workpiece unloading unit

It is composed of a workpiece support roller and support shaft.

Press the button to turn out the workpiece on the left or right side (according to customer requirements).

4. Hydraulic power section

This machine adopts a stand-alone hydraulic station, which is convenient for equipment maintenance. The pipe joints are all connected by a ferrule type, which fundamentally avoids joint leakage. The hydraulic valve is connected by a valve block, and the plate valve and the cartridge valve are used at the same time. The piping is connected and the hydraulic system is tighter. Pipeline losses are minimized. System efficiency is fully utilized.

5. Electrical control

The electrical control system of the machine is advanced and reasonable, the workpiece programming is easy to learn and easy to operate.

The control software monitors the machine's operation at any time. When a fault occurs, the CRT will display detailed fault causes and treatment methods.



Engineered for High Precision and Productivity

This CNC punching machine delivers high-speed and high-precision processing for angle steel, making it ideal for substation and lattice tower applications. The advanced servo drive and industrial-grade hydraulic system ensure accurate, repeatable results, while the automatic feeding and bar feeder enable seamless large-scale production without sacrificing quality or speed.


Versatile Automation Modes for Diverse Needs

Choose from manual, semi-automatic, or fully automatic operation to match your project requirements and operator skills. The intuitive touch screen control panel simplifies setup and monitoring, supporting efficient workflows and minimizing downtime. The software's CAD/CAM compatibility ensures easy integration into modern production environments, streamlining the import of technical drawings.


Comprehensive Safety and Support Features

Safety is paramount, with features like an emergency stop, advanced safety light curtain, and overload protection embedded in the design. Our team provides on-site installation, detailed operator training, and ongoing warranty support, ensuring smooth commissioning and maximum long-term value for your investment.

FAQ's of Substation Structure Manufacturing Automatic Cnc Angle Steel Punching Machine For Lattice Tower:


Q: How does the CNC Angle Steel Punching Machine improve manufacturing efficiency for substation structures?

A: The machine automates steel punching and shearing, allowing operators to process angle steel quickly and with minimal manual intervention. Its automatic bar feeder, customizable table size, and high feeding speed (up to 40 m/min) enable continuous operation, reducing production time and effort.

Q: What materials and sizes can this machine process?

A: This equipment is designed to handle angle steel, mild steel, and galvanized steel, with a punching thickness range of 4 mm to 20 mm (depending on the angle size). It can process angles up to 12 meters long and punch holes with diameters from 10 mm to 40 mm.

Q: When should I choose manual, semi-automatic, or fully automatic mode?

A: Manual and semi-automatic modes are ideal for custom or smaller batch jobs where operator intervention and flexibility are needed. The fully automatic mode is best suited for large-scale or repetitive production, maximizing output and minimizing manual effort.

Q: Where can this CNC punching machine be installed and what installation services are provided?

A: It is suitable for manufacturing plants involved in transmission towers, telecommunications towers, and substation structure fabrication. We offer onsite installation and comprehensive operator training to ensure seamless integration and efficient operation from the outset.

Q: What is the operational process for producing angle steel components?

A: Users create or import production drawings via CAD/CAM software, configure machine parameters through the touchscreen HMI, and initiate the process. The automatic bar feeder positions materials, the machine punches or shears as programmed, and finished pieces are collected-all while maintaining high accuracy and speed.

Q: What are the main benefits of this CNC punching machine?

A: Key advantages include high processing speed, high punching and shearing force (up to 1000 kN), energy efficiency, low noise operation (<75 dB), and enhanced safety systems. Its full CNC automation and PLC control ensure consistent quality, simplified operation, and reduced labor costs for large-scale steel fabrication.

Q: How is aftermarket support and warranty handled for this machine?

A: We provide on-site installation, detailed training for operators, and comprehensive warranty coverage. Ongoing technical support and access to replacement parts are available to maximize uptime and keep your production running smoothly.

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