6 Axis Tower Foot CO2 Welding Robot Equipped With Laser Weld Seam Tracker

About 6 Axis Tower Foot CO2 Welding Robot Equipped With Laser Weld Seam Tracker

1. Welding System: The machine is equipped with a high-performance Aotai arc welding power supply, capable of supporting transverse, longitudinal, and vertical welding processes, including MIG, MAG, and TIG welding. The welding current and voltage ranges are fully compatible with the processing requirements of various workpieces, providing excellent arc stability and superior weld formation. Parameters can be precisely adjusted to suit different welding materials and workpiece thicknesses.

Welding Torch and Accessories: Fitted with a premium Apollo welding torch and associated accessories, including wire feed mechanisms and contact tips, ensuring consistent welding quality and operational efficiency.

2. Intelligent Recognition and Conversion: The system incorporates intelligent recognition and conversion functionality, automatically identifying key welding features such as weld location and type from drawings and programs. These features are rapidly converted into robot-executable welding instructions, typically within 30 seconds. Data can be efficiently imported via network connections, USB, or other communication interfaces.

3. Control System:

Control Method: Utilizes an advanced digital control system, offering precise trajectory management and adjustable welding parameters.

Programming Method: Supports visual scanning-based programming. The interface is intuitive and user-friendly, allowing rapid program creation and precise control of complex welding operations.

Communication Interface: Provides communication ports for integration with other equipment and production line control systems, facilitating seamless automation and coordinated operation.

Advanced Seam Tracking Integration

The robot incorporates a state-of-the-art 2D or 3D laser weld seam tracker, enabling real-time seam position adjustments during welding. This results in greatly enhanced accuracy, reduced manual intervention, and higher consistency. Such integration makes the system ideal for critical structures where flawless welds are essential.


High Precision and Broad Motion Range

Designed for demanding industrial applications, the robot delivers remarkable repeatability (0.05 mm) and operates flexibly on six axes. Its servo motor drive and high rigidity arm structure allow smooth, accurate movement and positioning across a maximum reach of 1450 mm, accommodating diverse welding geometries.


User-Friendly Operation and Flexibility

Operators can program the robot via an intuitive touchscreen HMI panel or through offline programming, making job setup and execution efficient. Its Ethernet, RS232, and multiple I/O ports provide seamless integration into various industrial environments and PLC controls.


Energy Efficiency and Reliable Performance

With a low power requirement of just 3 kW and passive air cooling, this system ensures sustained operation with minimal energy cost. The robust alloy steel arms and composite enclosures enhance longevity, while the IP54/IP65 protection guarantees reliable function in challenging factory settings.