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Angle Steel Tower Industry CNC Punching Marking and Shearing Line Transmission Tower Manufacturing
Angle Steel Tower Industry CNC Punching Marking and Shearing Line Transmission Tower Manufacturing

Angle Steel Tower Industry CNC Punching Marking and Shearing Line Transmission Tower Manufacturing

Price 48000 USD ($)/ Unit

MOQ : 1 Unit

Angle Steel Tower Industry CNC Punching Marking and Shearing Line Transmission Tower Manufacturing Specification

  • Product Type
  • Angle Steel Tower Industry CNC Punching Marking and Shearing Line Transmission Tower Manufacturing
  • General Use
  • Transmission Tower Manufacturing, Steel Fabrication Line
  • Material
  • Mild Steel, Angle Steel, Galvanized Steel
  • Type
  • Punching Marking Shearing Line
  • Capacity
  • Up to 16 mm Thickness / 160 x 160 mm Angle Size
  • Weight (kg)
  • Approx. 18000 kg
  • Computerized
  • Yes
  • Automatic
  • Yes
  • PLC Control
  • Yes
  • Bar Feeder
  • Automatic
  • Power Source
  • Electric
  • Power Consumption
  • Approximately 22 kW
  • Rigidity
  • High
  • Voltage
  • 380V/415V, 3 Phase
  • Motor
  • Servo Motor Driven
  • Table Size
  • Customizable based on model
  • Spindle Speed
  • Variable, CNC Controlled
  • Axial Choice
  • 3-Axis CNC
  • Dimension (L*W*H)
  • 25000 x 3600 x 2200 mm
  • Feature
  • Low Energy Consumption, High Speed, High Precision
  • Color
  • Industrial Grey/Blue
  • Warranty
  • Yes
  • Punching Accuracy
  • 0.5 mm
  • Shearing Force
  • 1500 kN (kilonewton)
  • Operator Requirement
  • 1-2 Persons
  • Punching Force
  • 800 kN (kilonewton)
  • Shearing Type
  • Hydraulic Shearing
  • Number of Tool Stations
  • Up to 3 Punching Heads, 1 Marking Head, 1 Shearing Head
  • Hydraulic System
  • Integrated with Safety Features
  • Marking Force
  • 800 kN (kilonewton)
  • Noise Level
  • 75 dB
  • Cooling System
  • Automatic Cooling for Hydraulic and Motor
  • Foundation Requirement
  • Heavy Duty, Needs Level Ground
  • Control System
  • Industrial PLC with Touch Screen Interface
  • Processing Speed
  • Up to 120 m/hour
  • Marking Type
  • CNC Controlled Marking Head
  • Max. Processing Length
  • 12000 mm
  • Safety Devices
  • Emergency Stop, Safety Guards, Light Curtains
  • Applicable Industries
  • Power Transmission, Steel Structure Fabrication, Electricity
 

Angle Steel Tower Industry CNC Punching Marking and Shearing Line Transmission Tower Manufacturing Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 10 Units Per Day
  • Delivery Time
  • 28 Days
 

About Angle Steel Tower Industry CNC Punching Marking and Shearing Line Transmission Tower Manufacturing

Product Features:

1. The CNC angle iron punching machine is equipped with either two or three punching units, each capable of accommodating three distinct punch sizes. These punching units are precisely controlled by numerical control (NC), ensuring accurate and adjustable punching positions. The machine is capable of producing both round and oval holes. With its high-speed feeding and punching functions, it significantly boosts production efficiency. For 50*50*4mm angle steel, the machine achieves a production capacity of 9-10 tons over an eight-hour shift.

2. The marking unit of the CNC angle punching machine is housed within a robust and durable enclosure. The marking system includes four cassette sets, which can be selected via programming, providing flexibility in adjusting the marking position. Additionally, the machine employs a disc marking method with 10 rows, automatically selecting characters without the need for manual input, thereby greatly improving marking efficiency.

3. The CNC angle bar cutting machine is equipped with a single-blade shearing unit, renowned for its exceptional cutting force. Each cut is executed with zero material waste, resulting in a clean and smooth cutting surface. The blade housing features an open-door design, facilitating quick and safe blade replacements.

4. The horizontal material table effectively transfers the angle bar to the rotating material rack, which is powered by a motor and reducer. This system ensures the secure positioning of the angle bar onto the feeding conveyor for further processing.

5. The workpiece is securely held and fed by a CNC feeding carriage, ensuring precise alignment and positioning accuracy. The feeding carriage is driven by a servo motor, with feedback provided by a photoelectric encoder, operating within a closed-loop control system.

6. The CNC angle steel metal punching and marking machine is powered by a hydraulic system that drives the punching, marking, and shearing functions. It features a high-speed hydraulic station equipped with an accumulator, and the hydraulic lines use ferrule-type connections, ensuring leak-free performance while simplifying maintenance and replacement. The primary hydraulic valve blocks are supplied by the reputable Atos brand, ensuring a dependable and high-performance hydraulic system.

7. The hydraulic station's cooling system offers multiple options, including water cooling, air cooling, or oil chilling. This versatility allows customers to select the most suitable cooling method based on their specific operational requirements.



Engineered for High-Performance Fabrication

Designed to meet demanding transmission tower manufacturing requirements, the punching marking and shearing line combines powerful processing forces with advanced CNC control. Its robust build and servo-driven motors provide high rigidity and accuracy, ensuring consistent results even with heavy-duty, lengthy steel angles.


Versatile Application Across Steel Industries

This automatic fabrication system is suitable not only for power transmission but also for diverse steel structure industries. It efficiently processes mild, galvanized, and angle steels, supporting thicknesses up to 16 mm and angles up to 160 x 160 mm, making it a valuable asset for steel fabrication plants, electricity sectors, and construction material production.


Safety and Automation for Modern Operators

Operator safety is paramount, with features including emergency stop buttons, safety guards, and light curtains integrated throughout. The fully automated line requires minimal personnel (1-2 operators), reducing labor costs while maintaining high throughput and operational safety, thanks to the advanced PLC and touch screen system.

FAQ's of Angle Steel Tower Industry CNC Punching Marking and Shearing Line Transmission Tower Manufacturing:


Q: How does the CNC Punching Marking and Shearing Line improve transmission tower manufacturing?

A: This CNC line streamlines the fabrication of transmission towers by automating the punching, marking, and shearing processes for angle steel. It increases productivity and accuracy, reduces manual labor, and minimizes errors with its 0.5 mm punching precision and efficient automation.

Q: What materials and sizes can the machine process?

A: The system can process mild steel, angle steel, and galvanized steel, handling thicknesses up to 16 mm and angle sizes up to 160 x 160 mm. Its robust design makes it suitable for heavy-duty steel fabrication environments.

Q: When is industrial PLC control used in the operation?

A: The industrial PLC with a touch screen interface is employed throughout the operation, allowing precise setup, real-time monitoring, and seamless adjustments for each punching, marking, and shearing step, enhancing efficiency and reducing setup time.

Q: Where can this CNC line be installed, and what foundation is needed?

A: Installation requires a heavy-duty foundation on level ground to support the machine's approximate 18,000 kg weight and maintain performance, making it suitable for factories specializing in steel fabrication, tower manufacturing, or metal structure production.

Q: How does the machine ensure safety during operation?

A: It incorporates multiple safety features such as emergency stop buttons, safety guards, and light curtains. The PLC system monitors operations and can trigger automatic shutdowns if unsafe conditions are detected, protecting operators at all times.

Q: What are the benefits of using this line for steel structure fabrication?

A: Key advantages include low energy consumption, high processing speeds (up to 120 m/hour), high-precision results, reduced labor requirements, and increased operational safety. These enhance output quality and lower production costs for manufacturers.

Q: What type of maintenance or operator skill is required?

A: The line is designed for easy operation by 1-2 personnel, with routine maintenance like regular hydraulic fluid checks and cleaning. Thanks to its automatic bar feeder and touch screen controls, operator training is straightforward and efficient.

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