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Steel Structure Fabrication PLC Controlled CNC Punching Machine Transmission Tower Manufacturing
Steel Structure Fabrication PLC Controlled CNC Punching Machine Transmission Tower Manufacturing

Steel Structure Fabrication PLC Controlled CNC Punching Machine Transmission Tower Manufacturing

Price 25000 USD ($)/ Unit

MOQ : 1 Unit

Steel Structure Fabrication PLC Controlled CNC Punching Machine Transmission Tower Manufacturing Specification

  • Product Type
  • Steel Structure Fabrication PLC Controlled CNC Punching Machine Transmission Tower Manufacturing
  • General Use
  • Transmission Tower Manufacturing, Angle Iron Processing
  • Material
  • Mild Steel, Galvanized Steel, Stainless Steel
  • Type
  • Fully Automatic CNC Punching Machine
  • Capacity
  • 10-50 mm Thickness (Sheet/Angle range)
  • Weight (kg)
  • Approx. 3500 kg
  • Computerized
  • Yes
  • Automatic
  • Fully Automatic Operations
  • PLC Control
  • Yes, Industrial Grade PLC
  • Bar Feeder
  • Available, CNC Servo Control
  • Power Source
  • Electric
  • Power Consumption
  • 12 kW
  • Rigidity
  • High Structural Rigidity
  • Voltage
  • 380 V / 415 V, 3-Phase
  • Motor
  • High-efficiency AC Servo Motor
  • Table Size
  • 2000 mm x 800 mm
  • Spindle Speed
  • Adjustable Up to 1200 rpm
  • Axial Choice
  • 3 Axis (X, Y, Z)
  • Dimension (L*W*H)
  • 5400 mm x 1600 mm x 2400 mm
  • Feature
  • Low Energy Consumption, High Speed, High Precision
  • Color
  • Light Grey / Blue
  • Warranty
  • Yes
  • Tool Stations
  • 3-6 (Configurable)
  • Hydraulic System
  • Integrated, High Pressure, Low Noise
  • Production Speed
  • Up to 40 holes per minute
  • Noise Level
  • 75 dB(A)
  • Operator Interface
  • Touch Screen HMI
  • CNC Controller Brand
  • Siemens / Mitsubishi / Custom Option
  • Minimum Workpiece Length
  • 200 mm
  • Data Import/Export
  • USB and LAN Supported
  • Operating Temperature
  • 0C to 45C
  • Safety Mechanism
  • Emergency Stop, Safety Guards, Overload Protection
  • Max Punching Diameter
  • 40 mm
  • Punching Precision
  • 0.1 mm
  • Maximum Workpiece Length
  • 12000 mm (12 Meter Feeder Option)
  • Punching Force
  • Up to 120 Tons
  • Required Air Pressure
  • 0.5-0.8 MPa
 

Steel Structure Fabrication PLC Controlled CNC Punching Machine Transmission Tower Manufacturing Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 10 Units Per Day
  • Delivery Time
  • 30 Days
 

About Steel Structure Fabrication PLC Controlled CNC Punching Machine Transmission Tower Manufacturing

Product feature:

1. The machine frame is constructed using C-type plate welding, ensuring high rigidity and ample working space. The machine is equipped with three die stations (two for punching and one for marking), with automatic die station switching. The clamping system is adaptable to various workpieces, featuring a reference block, and the workpiece is supported by a roller-ball worktable. The X and Y axes are controlled by servo motors and ball-screw drives, with position monitoring managed by a PLC, enabling automatic control of the punching process. Operators can input the workpiece program, which is reusable for subsequent operations.

2. Incorporate CNC technology and servo motor feeding, ensuring high efficiency and consistent workpiece precision.

3. Key functional components utilize modular assembly, facilitating straightforward maintenance and repairs.

4. Capable of performing both punching and marking on a single plate.

5. User-friendly programming that supports CAD drawings and integrates with programs generated by lofting software. It is compatible with TEKLA lofting software files, such as the NC1 format.

6. Equipped with a self-diagnostic failure detection feature.

7. The X and Y axes are powered by a servo motor, ball screw, and linear guide, ensuring enhanced precision.

8. The main body features a C-shaped welded steel plate structure, offering superior rigidity and an expansive operating area.

9. The machine is fitted with three working stations (including one typing position), with automatic station switching functionality.

10. The clamping system is designed to accommodate workpieces of varying thicknesses. With the benchmark zero block, the workpiece is supported by a ball worktable.

11. The X and Y axes are operated by servo motors, ball screws, and precision linear guides, driven by a dual-axis CNC system to accurately control the punching position.

12. The entire processing workflow is fully automated, requiring the operator only to input the workpiece drawing into the computer.



Unmatched Precision and Power

Engineered for demanding manufacturing environments, this CNC punching machine delivers exceptional punching accuracy of 0.1 mm with up to 120 tons of force. Its rigid structural design ensures stable performance across a broad range of material thicknesses, supporting mild steel, galvanized steel, and stainless steel. A versatile tool station configuration enables efficient production tailored to your workflow.


Automated Efficiency and Flexibility

The PLC controlled, fully automatic operation maximizes productivity while minimizing manual intervention. Bar feeder availability, fast tool changes, and adjustable spindle speeds up to 1200 rpm enhance adaptability. Workpieces of various lengths, from 200 mm up to 12 meters, allow you to handle both small and large-scale orders with ease, all managed via a user-friendly touch screen HMI.


Reliable and Safe Industrial Operation

A high-efficiency AC servo motor and advanced hydraulic system ensure high speed and low energy consumption. Integrated safety features, such as emergency stop, overload protection, and safety guards, guarantee operator safety. The machine operates quietly at 75 dB(A) and is suitable for harsh environments, handling a wide temperature range from 0C to 45C.

FAQ's of Steel Structure Fabrication PLC Controlled CNC Punching Machine Transmission Tower Manufacturing:


Q: How does the PLC controlled CNC punching machine achieve high punching precision?

A: The machine utilizes an industrial-grade PLC in conjunction with a precision CNC controller (such as Siemens, Mitsubishi, or custom options) to synchronize movements and actions to within 0.1 mm tolerance. High structural rigidity, advanced servo motors, and fine-tuned hydraulic systems help maintain consistent punch accuracy for every workpiece.

Q: What materials and thickness ranges can the machine process?

A: This CNC punching machine handles mild steel, galvanized steel, and stainless steel sheets or angles, with a capacity to punch materials from 10 mm up to 50 mm thickness. Tool station flexibility allows processing of both thin and thick stock efficiently within this range.

Q: Where can this punching machine be applied in industry?

A: It is ideal for transmission tower manufacturing, angle iron processing, and other steel structure fabrication applications. Industries requiring large-scale, precise punching operations-such as power transmission, substation construction, and heavy steel fabrication-will benefit most from its advanced features.

Q: What is the maximum workpiece length and punching diameter supported?

A: The machine accommodates workpieces as short as 200 mm and up to 12,000 mm (12 meters) with the feeder option. The maximum punching diameter is 40 mm, making it highly suitable for large-format steel components.

Q: How do operators interact with and manage data on this machine?

A: Operators utilize a touch screen HMI interface for process control and monitoring. For efficient workflow and recordkeeping, data import and export can be handled via USB and LAN connections, streamlining both programming and production reporting.

Q: What are the key safety and environmental features included?

A: Safety is prioritized through the integration of emergency stop buttons, overload protection, and safety guards. The hydraulic system is engineered for low noise (75 dB(A)), and the entire operation is optimized for environments between 0C and 45C. Overload conditions are detected and managed automatically.

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