About PHD3025 BT50 Split-type CNC Gantry Drilling and Milling Machine
This equipment mainly consists of a cast bed workbench, a mobile gantry, a mobile saddle, a drilling and milling power head, an automatic lubrication device and protective device, a circulating cooling device, a digital control system, and an electrical system. Rolling guideways provide support and guidance, while precision screw drives ensure high positioning accuracy and repeatability
2. Bed and worktable:
The bed and worktable are made of gray iron (HT250)
3. Mobile gantry:
The mobile gantry is made of gray iron (HT250) and has two ultra-high load-bearing rolling linear guideways installed on the front side of the gantry. A set of precision ball screw pairs and a servo motor enable the power head slide to move in the X-axis direction. Drilling power heads are installed on the power head slide.
4. Moving saddle:
The moving saddle is a precision cast iron structural component. It is equipped with two high-load-bearing CNC linear guideways, a set of precision ball screw assemblies, and a high-precision planetary reducer connected to a servo motor. It also features a nitrogen-balanced cylinder. balancing the weight of the power head to reduce the load on the ball screw and extend its service life. It drives the drilling power head to move in the Z-axis direction, enabling functions such as rapid feed, working feed, rapid retraction, and stop. It also features automatic chip breaking, chip removal, and pause functions.
Precision Engineering for Demanding TasksDesigned for large-scale drilling and milling applications, the PHD3025 BT50 delivers exceptional repeatability of 0.005 mm and high structural rigidity. Its heavy-duty cast iron frame guarantees stable performance, making it ideal for intricate machining of steel plates and large structural components in industries like shipbuilding, construction, and heavy machinery manufacturing.
Efficient Automation and User-Friendly ControlsA 24-station automatic tool changer and fully automatic centralized lubrication system reduce manual interventions and downtime. With standard CNC controller and PLC integration, operators benefit from enhanced productivity and ease of programming. The machine's compatibility with G-code and multiple CAD/CAM systems streamlines setup and workflow for modern production environments.
Reliability Meets Safety and Eco-EfficiencyHigh-speed operations are complemented by advanced safety measures, including emergency stop, safety light curtains, and overload protection. The flood coolant system with integrated chip conveyor helps maintain a clean workspace and optimizes cutting performance. Designed for low energy consumption, the PHD3025 BT50 ensures efficient machining and lower operational costs, with solid manufacturer warranty support.
FAQ's of PHD3025 BT50 Split-type CNC Gantry Drilling and Milling Machine:
Q: How does the PHD3025 BT50 ensure high-precision machining for large workpieces?
A: The PHD3025 BT50 achieves high-precision results through its rigid cast iron frame, servo-driven main spindle, and advanced CNC control. With a positioning accuracy of 0.01 mm and repeatability of 0.005 mm, it maintains exceptional accuracy for heavy-duty drilling and milling of large steel plates up to 6000 kg.
Q: What is the process for changing tools on this gantry machine?
A: This model features a 24-station automatic tool changer, enabling seamless, fully automated tool changes during machining. Operators can pre-load tools, allowing the system to switch between them as programmed in the CNC software without manual intervention, reducing downtime and increasing efficiency.
Q: When is maintenance required, and how is it managed for this machine?
A: Routine maintenance is simplified by the automatic centralized lubrication system, which regularly oils critical moving parts. Recommended checks for coolant, lubrication, and safety systems are typically performed at scheduled intervals outlined in the user manual to ensure long-term reliability and consistent performance.
Q: Where can the PHD3025 BT50 be installed, and what are its space requirements?
A: Due to its substantial dimensions of approximately 8000 mm x 4000 mm x 3500 mm and total weight around 18,000 kg, this machine is best installed in large workshops or factory halls with reinforced floors and sufficient electrical capacity (380V/50Hz). It's ideal for facilities dedicated to heavy-duty, high-precision steel machining.
Q: What materials and part sizes can this CNC gantry handle?
A: Optimized for heavy steel plate processing, the machine accommodates workpieces up to 6000 kg on its 3000 mm x 2500 mm table, supporting drilling diameters up to 50 mm. Its robust construction and powerful spindle also allow for efficient milling of various metals and alloy materials.
Q: How does the machine's software compatibility benefit production processes?
A: Supporting standard G-code and compatibility with multiple CAD/CAM systems, the PHD3025 BT50 streamlines programming, integrates seamlessly with most industry software, and facilitates the importing of complex part designs. This flexibility makes it suitable for diverse manufacturing environments and custom fabrication needs.
Q: What safety features are included and how do they protect operators?
A: Operator safety is prioritized with integrated emergency stop buttons, overload protection systems, and safety light curtains, which halt operations instantly in case of risk. These features ensure a secure working environment during high-speed and heavy-load machining tasks.