About Disc Drilling Machine CNC Structural Plate Flange Drilling Machine Structural Part Machining
Product Features
1. The machine frame body and cross beam are in welded fabricated structure, after enough aging heat treatment, with very good accuracy. The work table, transversal sliding table and ram all are made from cast iron.
2. Two sides'dual servo driving system at X axis assures the gantry's parallel accurate movement, and the good squareness of Y axis and X axis.
3. The work table is made from cast iron, assures stable performance.
4. The Drilling spindle is rigid high precise BT40 type with inner cooling system, and easy to change tools. The spindle speed is 303000r/min.
5. At the two sides of the work table there are total two plate-chain type scrap removal device, the scrap and cooling liquid can be collected to the device, and the coolant can be recycling used.
6. The machine has two cooling ways - inner cooling and outside cooling, enough pressure and flow rate, and there is coolant level inspection warning components, which assures enough lubricating and cooling for the drilling tool.
7. The machine has automatic lubricating system, provides enough and reliable lubricating for the key movement points, such as guide rail, ball screw and roller bearings, which assures the key movable components' lifetime.
Superior CNC Control and FlexibilityUtilizing the Siemens CNC controller alongside an intuitive touchscreen HMI, this machine offers both advanced automation and easy operation. Operators have precise command over multi-axial movement (X/Y/Z: 2000/1600/250 mm), spindle speed (30-3000 rpm), and can quickly switch between configurations such as single or triple drilling heads. This combination ensures fast setup and adaptability to diverse structural part requirements.
High Precision and Robust BuildDelivering exceptional drilling accuracy of 0.1 mm, this machine is capable of handling workpieces up to 100 mm thick and drilling hole diameters between 12-50 mm. The high rigidity steel frame minimizes vibration, supporting reliable operation even at high speeds. Integrated water cooling and a hydraulic/manual clamping system ensure parts remain secure and machining processes remain consistent.
Automatic Operation for Enhanced ProductivityAutomatic tool changing (ATC), automatic lubrication, and full CNC control make the machine ideal for dedicated production lines and demanding projects. Its fully automatic features significantly reduce manual intervention, minimizing errors and downtime-especially beneficial for high-throughput applications in industrial and manufacturing settings.
FAQ's of Disc Drilling Machine CNC Structural Plate Flange Drilling Machine Structural Part Machining:
Q: How does the Siemens CNC controller improve the drilling process?
A: The Siemens CNC controller enables precise programming and control of the drilling operations, ensuring high-precision positioning (0.1 mm). It streamlines complex routines, multi-spindle operations, and tool changes, making the machining process more accurate, repeatable, and efficient.
Q: What types of industries can use this CNC Structural Plate Flange Drilling Machine?
A: This machine is suitable for a variety of industries, including steel structure fabrication, bridge construction, shipbuilding, and general construction. Its versatility in drilling carbon steel, alloy steel, and stainless steel plates makes it an ideal choice for manufacturers, exporters, and suppliers handling large structural parts.
Q: When should I use the automatic tool changer (ATC) feature?
A: The automatic tool changer (ATC) is recommended for operations requiring multiple tool types for different hole sizes or material types. It accelerates the production process by minimizing manual intervention for tool swaps and is particularly beneficial for high-volume or customized drilling tasks.
Q: Where can the machine be installed, and are there specific environmental requirements?
A: The machine is designed for installation in factory and workshop environments with a stable power supply (380V/50Hz) and ambient temperatures ranging from 0C to 40C. To ensure proper functioning and operator comfort, select a space with good ventilation and adequate clearance for the machine's dimensions (3500 mm 2800 mm 2500 mm).
Q: What is the process for clamping workpieces, and which clamping systems are available?
A: Workpieces are secured using either a hydraulic or manual clamping system, depending on production needs and user preference. Hydraulic clamping is recommended for faster, more consistent securing of heavy or large plates, while manual options can be used for simpler or smaller jobs.
Q: How does the integrated cooling and lubrication system benefit the machining operation?
A: The integrated water cooling system prevents overheating of the drilling area, preserving tool life and maintaining dimensional accuracy. Automatic lubrication minimizes friction within moving parts, reducing wear and prolonging machine lifespan, thus ensuring reliable, consistent performance with minimal maintenance.
Q: What are the key benefits of using this CNC drilling machine for structural plate machining?
A: Key benefits include high-precision drilling, automatic operation features that reduce manual labor, configurable spindle heads for varied production needs, robust construction for stability, efficient cooling and lubrication, and adaptability for a wide range of structural materials and thicknesses. This translates into improved productivity, reduced downtime, and consistent quality in demanding industrial applications.