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Automatic High-Accuracy Angle Steel Punching Line for Power Transmission Tower CNC Shearing Machine Construction
Automatic High-Accuracy Angle Steel Punching Line for Power Transmission Tower CNC Shearing Machine Construction

Automatic High-Accuracy Angle Steel Punching Line for Power Transmission Tower CNC Shearing Machine Construction

Price 42000 USD ($)/ Unit

MOQ : 1 Unit

Automatic High-Accuracy Angle Steel Punching Line for Power Transmission Tower CNC Shearing Machine Construction Specification

  • Product Type
  • Automatic High-Accuracy Angle Steel Punching Line for Power Transmission Tower CNC Shearing Machine Construction Hydraulic Motor
  • General Use
  • Angle steel processing for power transmission tower
  • Material
  • Applicable for angle steel, mild steel, galvanized steel
  • Type
  • Shearing & Punching CNC Line
  • Capacity
  • 40-120 mm angle steel
  • Weight (kg)
  • 16000 kg
  • Computerized
  • Yes
  • Automatic
  • Fully automatic operation
  • PLC Control
  • Yes, industrial PLC
  • Bar Feeder
  • Equipped with servo control bar feeder
  • Power Source
  • Electric
  • Power Consumption
  • Approximately 30-45 kW
  • Rigidity
  • High rigidity welded steel frame structure
  • Voltage
  • 380V/415V, 3 Phase, 50/60 Hz
  • Motor
  • High performance servo motor
  • Table Size
  • Customizable, standard 2500 x 700 mm
  • Spindle Speed
  • Variable, 0-2000 RPM (depending on processed material)
  • Axial Choice
  • 3-axis CNC control (X, Y, Z)
  • Dimension (L*W*H)
  • 12600 x 4200 x 2600 mm
  • Feature
  • Automatic punching, shearing, marking, high accuracy positioning, stable structure
  • Color
  • Industrial Blue & Grey
  • Warranty
  • Yes
  • Number of Punch Heads
  • 3 sets (adaptable for various hole types)
  • Hole Diameter Range
  • 10-26 mm
  • Shearing Force
  • 1500 kN
  • Ambient Temperature
  • -10C to +45C
  • Program Storage
  • Up to 10,000 processing files
  • Punching Force
  • 1000 kN
  • Operator Requirement
  • 1-2 persons
  • Angle Steel Size Range
  • 40x40x3 mm to 150x150x15 mm
  • Noise Level
  • 80 dB(A)
  • Cooling System
  • Industrial grade oil and air cooling
  • Control Interface
  • Touchscreen HMI, Ethernet/USB port
  • Safety Protection
  • Full enclosure, emergency stop, interlock sensors
  • Punching Accuracy
  • 0.5 mm
  • Max Processing Length
  • 12,000 mm
  • Max Marking Speed
  • 180 characters/min (alphanumeric)
  • Positioning Mode
  • CNC servo-driven with grating ruler feedback
  • Hydraulic System Pressure
  • 25 MPa
 

Automatic High-Accuracy Angle Steel Punching Line for Power Transmission Tower CNC Shearing Machine Construction Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 10 Units Per Day
  • Delivery Time
  • 33 Days
 

About Automatic High-Accuracy Angle Steel Punching Line for Power Transmission Tower CNC Shearing Machine Construction

Product Features

1. There are three or two sets of punching unit, which can be installed with three kinds of punches with different diameters. The three sets of punching dies are moved by numerical control to change the stadia. It can punch not only round holes but also oval holes. Its fast feeding and punching speeds improve production efficiency. For a 50*50*4mm angle steel, the output is 9-10 tons every eight hours.

2. The marking unit is closed with good rigidity. The marking unit has four sets of cassettes, which is chosen by programming and the typing stadia can be set at will. In addition, can choose the disc typing method. The disc typing has 10 rows and automatically selects characters without manual intervention, which greatly improves typing efficiency.

3. The cutting unit adopts single blade shearing which is popular with large shearing force. There is no waste in each cutting and the cutting surface is neat and smooth. The blade box has an open door design, which makes blade changing quick and safe.

4. The horizontal material table transfers the angle bar to the rotating material rack, which is driven by motor and reducer to place the angle bar steadily on the feeding conveyor.

5. The workpiece is held and fed by CNC feeding carriage with high positioning accuracy. CNC feeding carriage is driven by servo motor with photoelectric encoder feedback, closed-loop control.

6. The control system is mainly composed of upper computer, PLC, servo motor, external detection switch etc. The operator only needs to input processing requirements, the processing program can be automatically generated, it can also read DXF, NC and other processing files generated by lofting software. The man-machine interface display of the upper computer software is intuitive, and the operation is simple. lt can realize the function of work piece graph display, large amount of data storage, location data display, fault alarm and so on.



Efficient and Precise Angle Steel Processing

This punching line delivers seamless automation for angle steel used in power transmission towers. Its high punching and shearing forces streamline operations, while precise CNC positioning ensures minimal error. Industrial-grade oil and air cooling enable reliable performance for high-volume needs.


Advanced Automation and User-Friendly Operation

Operators benefit from a fully automatic workflow, requiring minimal intervention (only 1-2 personnel). The machine integrates industrial PLC control and a touchscreen HMI for programming, storing, and recalling up to 10,000 file presets. Ethernet and USB connectivity simplify data management.


Safety and Structural Robustness

Safety is central to the design, with full enclosure protection, emergency stops, and interlock sensors. The welded steel frame offers high rigidity, ensuring stable, vibration-free operations, even under continuous heavy workloads.

FAQ's of Automatic High-Accuracy Angle Steel Punching Line for Power Transmission Tower CNC Shearing Machine Construction:


Q: How does the machine achieve high punching accuracy?

A: The machine features a CNC servo-driven positioning system enhanced by grating ruler feedback, allowing it to achieve a punching accuracy within 0.5 mm, ensuring consistent hole placement and precise fabrication for critical applications such as power transmission towers.

Q: What types and sizes of angle steel can be processed?

A: The system can handle angle steel from 40x40x3 mm to 150x150x15 mm, accommodating a wide range of materials, including mild steel and galvanized steel, suitable for the diverse demands of power tower construction.

Q: When is this machine typically used in the power transmission tower manufacturing process?

A: This CNC line is typically employed in the fabrication stage, where precise punching, shearing, and marking of angle steels are needed before assembly or further structural processing.

Q: Where can this machine be installed and operated?

A: Designed for industrial environments, the machine operates effectively in ambient temperatures from -10C to +45C. Its full enclosure design makes it suitable for busy production floors where operator safety and minimal noise (80 dB(A)) are priorities.

Q: What operational benefits does the fully automatic design provide?

A: Automation reduces manual labor, increases consistency, and boosts output while allowing operators to control and monitor processes via a touchscreen HMI. Program storage capabilities offer rapid job changeovers, enhancing efficiency.

Q: How is the material fed and processed through the machine?

A: The machine is equipped with a servo-controlled bar feeder, ensuring continuous and precise material feeding. Workpieces up to 12,000 mm in length can be processed automatically, improving throughput for extended angle sections.

Q: What safety features are included to protect operators?

A: Safety is ensured by a fully enclosed structure, emergency stop buttons, and interlock sensors that halt machine operation if abnormal conditions or unauthorized access are detected.

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