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Metal CNC Angle Hydraulic Shearing Marking Punching Product Machine Line for Steel Tower

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Metal CNC Angle Hydraulic Shearing Marking Punching Product Machine Line for Steel Tower

Name: Metal CNC Angle Hydraulic Shearing Marking Punching Product Machine Line for Steel Tower
Brand: JINAN AUTEN MACHINERY CO.,LTD.
Price: 40000 USD
Availability: InStock

Price 40000 USD ($)/ Unit

Get a Price/Quote

MOQ : 1 Unit

Metal CNC Angle Hydraulic Shearing Marking Punching Product Machine Line for Steel Tower Specification

Product Type
Metal CNC Angle Hydraulic Shearing Marking Punching Product Machine Line for Steel Tower

General Use
Steel Angle Processing for Power Transmission Tower/Fabrication

Material
Carbon Steel, Angle Bar, Mild Steel

Type
Hydraulic CNC Angle Line

Capacity
Angle size: 40403 mm to 16016015 mm (customizable)

Weight (kg)
Approx. 18000 - 25000 kg

Computerized
Yes, full CNC system

Automatic
Fully Automatic Workflow

PLC Control
Siemens/Delta PLC available

Bar Feeder
Automatic Feeding System

Power Source
Hydraulic and Electric

Power Consumption
Approx. 18-22 kW

Rigidity
Heavy Duty, High Rigidity Frame

Voltage
380V/415V, 3 Phase, 50/60 Hz

Motor
High Efficiency AC Main Motor

Table Size
Customized according to model and requirements

Spindle Speed
Variable, CNC Controlled

Axial Choice
2-aixs/3-axis programmable

Dimension (L*W*H)
About 25000 x 4000 x 2800 mm (varies by model)

Feature
Low Energy Consumption, High Speed, High Precision

Color
Industrial Grey/Blue (as shown in image)

Warranty
Yes

Marking Stations
2-3 Marking Heads (Customizable)

Shearing Force
Max. 1800 kN

Marking Method
Programmable Character and Number Marking

Servo Motors
Precision YASKAWA/INVT (as per config)

Cutting Length Range
Max. 12,000 mm (Custom Config)

Lubrication
Automatic Centralized Lubrication system

Noise Level
Less than 80 dB

Punching Stations
3 Positions (as standard)

Production Rate
Up to 120 pieces/hour (depending on angle size)

Clamping System
Hydraulic Positioning Clamps

Punching Force
Max. 1000 kN (customizable)

Control Interface
Touchscreen HMI with USB/Ethernet

Hydraulic System
High Performance, Low Noise

Air Supply
0.50.8 MPa

Operating Temperature
5C 45C

Shearing Type
Single-Blade or Double-Blade Shear

Metal CNC Angle Hydraulic Shearing Marking Punching Product Machine Line for Steel Tower Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Day

Delivery Time
30 Days

About Metal CNC Angle Hydraulic Shearing Marking Punching Product Machine Line for Steel Tower

Product Features:

1. Incorporates CNC technology and servo motor feeding, ensuring high efficiency and consistent workpiece precision. Core hydraulic, pneumatic, and electrical components are all imported.

2. Each side is equipped with three sets of punches and dies, capable of accommodating three punches with varying diameters. Under PLC control, the three sets of molds can move synchronously to adjust the punching back mark.

3. Equipped with a computer featuring a Chinese/English interface for user-friendly operation, with the ability to display workpiece diagrams. Programming is simplified, and it can directly utilize program data generated by lofting software. When editing programs, only the workpiece dimensions, hole diameters, back mark, and workpiece quantity need to be input.

4. The CNC infeed carriage is driven by a servo motor, with a photoelectric encoder providing real-time feedback. Closed-loop control ensures high positioning accuracy.

5. Marking, punching, and shearing processes are fully automated; finished angle steel can be unloaded via a pneumatic turnover device, reducing labor intensity.

6. The control system comprises a host computer, CNC system, servo motor, PLC, and external detection sensors, among other components. Processing operations are initiated simply by inputting workpiece dimensions. Additionally, programs can be stored, selected, displayed, and transmitted based on workpiece numbers.

7. The marking unit adopts a closed-frame structure with excellent rigidity. Four groups of character boxes are fixed on the marking unit, selectable via program, and the marking back mark can be set arbitrarily.

8. The punching, marking, and shearing cylinders are of enlarged specifications; the NC carriage features an upgraded, more robust design; and the clamps are reinforced.

Unmatched Productivity and Customization

Engineered for fast, versatile steel angle processing, this machine line features customizable punching and shearing forces, marking heads, and angle size capacity. The fully automatic, CNC-controlled workflow delivers up to 120 pieces per hour, accommodating various production needs for steel tower manufacturing. Touchscreen HMI controls and USB/Ethernet connectivity further streamline operations, while automatic feeding and centralized lubrication maximize efficiency.

Precision Performance for Power Transmission Projects

Heavy-duty construction, high-precision YASKAWA/INVT servo motors, and a rigid frame ensure unwavering performance. Programmable marking and variable spindle speeds enable flexibility and efficiency in marking, punching, and shearing applications. The machine's low-noise operation (less than 80 dB), wide operating temperature range, and low energy consumption make it a reliable, economical choice for demanding fabrication environments.

FAQ's of Metal CNC Angle Hydraulic Shearing Marking Punching Product Machine Line for Steel Tower:

Q: How does the automatic feeding system work on this CNC angle line?

A: The integrated automatic bar feeder precisely positions each steel angle under hydraulic positioning clamps, ensuring accurate loading and alignment for seamless marking, punching, and shearing operations. This automated workflow reduces manual handling and boosts overall production speed.

Q: What materials and angle sizes can this machine process?

A: This CNC hydraulic angle line accommodates carbon steel, angle bar, and mild steel, supporting angle sizes from 40403 mm up to 16016015 mm. Customizations for specific size ranges can be provided based on your project requirements.

Q: When should I consider customizing the punching force, shearing force, or marking stations?

A: Customizing these parameters is beneficial when your application requires processing non-standard angle sizes, higher material thickness, or unique marking specifications. Increased punching or shearing force also accommodates tougher materials or thicker beams.

Q: Where is this machine typically used?

A: It is ideal for workshops, manufacturing plants, and fabrication yards engaged in steel angle processing for power transmission towers, electrical infrastructure, and similar structural applications. Its heavy-duty design suits both high- and low-volume commercial production environments.

Q: What is the benefit of the programmable marking system?

A: With programmable character and number marking, operators can easily set up variable text for batch numbers, project codes, or other identifiers. This improves traceability, reduces setup time, and enhances overall flexibility for different projects.

Q: How is operator safety ensured during machine operation?

A: Safety features include hydraulic positioning clamps for secure workpiece holding, automated workflows that minimize manual intervention, and low-noise, low-vibration operation. The system also includes a centralized lubrication system for safe and reliable maintenance.

Q: What support and warranty are provided for the machine line?

A: This product includes a comprehensive warranty and technical support from manufacturer or authorized distributor, ensuring smooth installation, operation, and long-term maintenance. Additional training, spare parts, and on-site assistance can be arranged according to requirements.

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