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3 CNC Axes CNC Punching Marking and Shearing Line Single Blade Shearing

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3 CNC Axes CNC Punching Marking and Shearing Line Single Blade Shearing

Name: 3 CNC Axes CNC Punching Marking and Shearing Line Single Blade Shearing
Brand: JINAN AUTEN MACHINERY CO.,LTD.
Price: 40000 USD
Availability: InStock

Price 40000 USD ($)/ Unit

Get a Price/Quote

MOQ : 1 Unit

3 CNC Axes CNC Punching Marking and Shearing Line Single Blade Shearing Specification

Product Type
3 CNC Axes CNC Punching Marking and Shearing Line Single Blade Shearing

General Use
Punching, Marking, and Shearing on Steel Angles and Bars

Material
Steel, Carbon Steel, Mild Steel, Stainless Steel

Type
Shearing and Punching Line

Capacity
Angle size: 40x40x3 mm to 200x200x20 mm; Maximum Shearing Thickness: up to 20 mm

Weight (kg)
Approx. 14000 kg

Computerized
Yes

Automatic
Fully Automatic

PLC Control
Siemens/Delta/Mitsubishi PLC with Touchscreen Panel

Bar Feeder
Automatic Servo Bar Feeder

Power Source
Electric

Power Consumption
Approx. 18 kW

Rigidity
High Structural Rigidity, Welded Steel Frame

Voltage
380V / 415V, 3 Phase, 50Hz/60Hz

Motor
Precision Servo Motors for Axes

Table Size
Customizable, Typical 6000 mm x 800 mm

Spindle Speed
Not Applicable (Punching/Shearing Mechanism)

Axial Choice
3 CNC Controlled Axes (X, Y, Z)

Dimension (L*W*H)
Approx. 15500 mm x 4000 mm x 2800 mm

Feature
Low Energy Consumption, High Speed, High Precision

Color
Standard Industrial Grey & Blue

Warranty
Yes

Production Rate
Up to 60 pieces per minute depending on material size

Punching Force
Up to 1200 kN

Number of Tool Stations
3-4 (Configurable)

Shearing Type
Single Blade Shearing

Punching Accuracy
±0.5 mm

Safety Features
Emergency Stop, Light Curtains, Safety Guards

Hydraulic System
High Efficiency, Low Noise

Cooling Type
Automatic Oil Cooling

Lubrication System
Centralized Auto-Lubrication

Operating Temperature
5°C to 40°C

Material Feeding Speed
Up to 50 m/min

Marking Type
Programmable Marking Unit with Multi-Character Head

CNC Controller
Industrial CNC System with Remote Diagnostics

3 CNC Axes CNC Punching Marking and Shearing Line Single Blade Shearing Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Day

Delivery Time
30 Days

About 3 CNC Axes CNC Punching Marking and Shearing Line Single Blade Shearing

Product Composition:

This machine is primarily composed of a transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical, and pneumatic systems, among other components.

Product Features:

1. Incorporates CNC technology and servo motor feeding, delivering high efficiency and stable workpiece precision. All key hydraulic, pneumatic, and electrical components are imported.

2. Each side is equipped with three sets of punches and dies, capable of accommodating three punches with different diameters. Controlled by a PLC, the three sets of moulds can move synchronously to adjust the punching back mark.

3. Equipped with a computer featuring a Chinese/English interface for user-friendly operation, which can display workpiece drawings. Programming is simplified, and it can directly utilize program data generated by lofting software. When editing programs, only the workpiece size, hole diameter, back mark, and workpiece quantity need to be input.

4. The CNC infeed carriage is driven by a servo motor, with information feedback via a photoelectric encoder. Closed-loop control ensures high positioning accuracy.

Advanced High-Speed Metal Processing

Engineered for efficiency, this CNC line integrates punching, marking, and shearing into one streamlined process. With high-speed material feeding up to 50 m/min and automatic bar feeding, throughput is maximized for industrial production environments. Centralized auto-lubrication and an automatic cooling system further enhance operational stability and reduce downtime, making it ideal for continuous use.

Superior Precision and Programmatic Flexibility

Achieve remarkable accuracy with a punching tolerance of 0.5 mm, powered by precision servo motors and a solid welded steel frame. The programmable marking unit with a multi-character head allows custom text or codes for traceability. Flexible CNC control and 3-4 tool stations cater to various production profiles, all operated from a user-friendly touchscreen interface.

Designed for Safety and Longevity

Stay protected with a suite of safety features including emergency stop, light curtains, and comprehensive safety guards. Automatic centralized lubrication and a high-efficiency hydraulic system ensure low wear, minimal maintenance, and quiet operation. The robust construction and warranty coverage ensure dependable long-term investment.

FAQ's of 3 CNC Axes CNC Punching Marking and Shearing Line Single Blade Shearing:

Q: How does the 3 CNC Axes CNC Punching, Marking, and Shearing Line improve production processes?

A: This machine combines punching, marking, and single blade shearing in an integrated workflow, reducing the need for multiple setups and manual handling. Automated servo bar feeding and high-speed CNC-controlled operation enable continuous production of up to 60 pieces per minute, greatly increasing manufacturing efficiency.

Q: What materials and sizes can be processed with this machine?

A: It is designed to process steel, carbon steel, mild steel, and stainless steel angles and bars, handling angle sizes from 40x40x3 mm to 200x200x20 mm. It supports shearing thicknesses up to 20 mm, making it versatile for a wide range of structural fabrication tasks.

Q: When is remote diagnostics available for maintenance or troubleshooting?

A: Remote diagnostics can be accessed at any time through the industrial CNC controller, allowing technicians to monitor system status, identify issues, and perform troubleshooting or updates without delay.

Q: Where can this CNC line be utilized within a production setting?

A: The machine is suitable for use in steel fabrication plants, manufacturing facilities, and operations requiring high-volume output of punched, marked, and sheared steel components. Its robust design and customizable table size make it adaptable to both large-scale and specialized environments.

Q: What steps are involved in the automated material feeding and processing sequence?

A: Materials are automatically loaded by the servo bar feeder, then accurately positioned for punching, marking, and single blade shearing, all governed by the CNC system. Operators monitor operations via a touchscreen panel, while automatic lubrication and cooling systems manage performance throughout the process.

Q: How does the centralized auto-lubrication system benefit long-term machine usage?

A: Centralized auto-lubrication ensures that all critical moving parts receive consistent lubrication, minimizing wear and extending component lifespan. This reduces the frequency and cost of manual maintenance, contributing to higher uptime and reliable operation.

Q: What are the main safety features included in this machine?

A: The machine comes equipped with essential safety features such as emergency stop buttons, light curtains, and robust safety guards to protect operators from moving parts, making it compliant with industry safety standards.

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