W Shape 2 Waves and 3 Waves Highway Guardrail Steel Plate Roll Forming Machine

Price 200000 USD ($)/ Unit

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MOQ : 1 Unit

W Shape 2 Waves and 3 Waves Highway Guardrail Steel Plate Roll Forming Machine Specification

Type
W Shape 2 Waves & 3 Waves Highway Guardrail Roll Forming Machine

Material
Galvanized Steel, Carbon Steel

Capacity
10-15 m/min

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control System

Rolling Speed
10-15 m/min

Cutting System
Hydraulic Cutting

Cutting Thickness
2.0-4.0 mm

Voltage
380V / 50Hz / 3Phase (customizable)

Color
Blue & Yellow (customizable)

Dimension (L*W*H)
12000 mm 1500 mm 1400 mm

Weight
12-15 Tons

Working Power
15-22 KW

Feeding Width
482 mm / 732 mm (customized for 2/3 waves)

Roller Material
High Grade 45# Forged Steel with Hard Chrome Plating

Drive Type
Chain Drive or Gearbox Drive

Roller Stations
16-20 Stations (Depending on Profile)

Main Frame
350H or 400H Steel

Blade Material
Cr12Mov Steel with Quenching Treatment

Production Length
Customizable

Thickness of Raw Material
2.0-4.0 mm

Length Tolerance
±2 mm

After-Sales Service
Engineers Available to Service Machinery Overseas

Application
Highway/Wayside Guardrail Manufacturing

W Shape 2 Waves and 3 Waves Highway Guardrail Steel Plate Roll Forming Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Day

Delivery Time
30 Days

About W Shape 2 Waves and 3 Waves Highway Guardrail Steel Plate Roll Forming Machine

highway guard rails forming line highway protective guarding production line guardrails forming line Can achieve the original single sheet of multi-process, uninterrupted production, set uncoiling, levelling, punching, forming, shearing in one continuous production, so that the product appearance standard, punching consistent installation is easy. The production line has high production speed, on-line punching and continuous moulding production, easy to operate and use less labour.

Advanced Material and Construction

This machine utilizes high-grade 45# forged steel rollers with hard chrome plating for durability and an extended service life. The main frame is constructed from 350H or 400H steel, while blades are crafted from Cr12Mov steel with quenching treatment-ensuring sharp, accurate cuts and resilience during continuous operation.

Efficient and Flexible Operation

Offering a production speed of 10-15 m/min, this roll forming machine is suitable for both W shape 2 waves and 3 waves profiles. With an automatic PLC control system, the process becomes seamless and easy to manage, allowing for adjustments in feeding width and production length. Options for chain or gearbox drive further enhance operational flexibility.

Tailored Solutions and Reliable Support

Production lengths and feeding widths are customizable, accommodating specific highway and roadside safety requirements. The manufacturer provides after-sales support with engineers available for overseas servicing. The machine accommodates various thicknesses of galvanized and carbon steel for diverse guardrail applications.

FAQ's of W Shape 2 Waves and 3 Waves Highway Guardrail Steel Plate Roll Forming Machine:

Q: How does the machine process highway guardrail profiles efficiently?

A: The machine forms guardrail profiles by passing galvanized or carbon steel sheets through 16-20 roller stations, shaping them into W shape 2 or 3 wave patterns at speeds of 10-15 meters per minute. The process is fully automated via a PLC control system, ensuring precise and consistent output.

Q: What types of materials are compatible with this roll forming machine?

A: This machine works with galvanized steel and carbon steel sheets, with thicknesses ranging from 2.0 to 4.0 mm. The robust construction and adjustable feeding width (482 mm or 732 mm) make it suitable for various highway guardrail specifications.

Q: When should I choose chain drive versus gearbox drive?

A: Chain drive is suitable for standard operations and simpler maintenance, while gearbox drive offers enhanced efficiency and is ideal for higher production demands or when more stable operation is required over extended periods.

Q: Where can this roll forming machine be installed and utilized?

A: It can be installed in manufacturing facilities that produce highway or wayside guardrails. Its design makes it applicable for large-scale infrastructure projects, and the manufacturer provides support for overseas installations.

Q: What is the process for customizing feeding width and production length?

A: During ordering, you can specify the desired profile type and dimensions. The manufacturer customizes the feeding width (482 mm for 2 waves, 732 mm for 3 waves) and production length to match your specific project needs.

Q: How is operator safety and product quality maintained?

A: The machine features hydraulic cutting with quenched Cr12Mov steel blades, precise PLC controls, and a robust steel frame. These combined features ensure that each guardrail meets safety and quality standards with minimal operational risk.

Q: What benefits does the automatic PLC control system provide?

A: The PLC control system automates the forming and cutting processes, reducing manual intervention. It increases production efficiency, improves consistency, allows quick adjustments to parameters, and ensures accurate length tolerances for every guardrail panel.

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