Automatic CNC Cable Tray Decoiler Punching And Cold Bending Production Line Model DPC2050

About Automatic CNC Cable Tray Decoiler Punching And Cold Bending Production Line Model DPC2050

Main components

Decoiler 1 set

Decoiler: The machine is in single-head mode (single support, four-link tension structure, tension force comes from hydraulic cylinder, adjustment is fast and reliable. The uncoiler is an automatic uncoiler with a pneumatic pressing device. After being installed on the material shaft of the uncoiler, the material shaft of the uncoiler is automatically rotated during the actual operation of the entire line. The working speed of the uncoiler can be adjusted according to the operating conditions of the entire line. To ensure the safety of the actual operation of the uncoiler, the uncoiler is equipped with Pneumatic brake device.

The decoiler also contains 4 baffles to prevent the coil from loosening during the uncoiler.

Parameter:

Suitable steel coil inner diameter 508mm

Suitable steel coil outer diameter 1200mm

Suitable weight of decoiler and coil carmax 7000kg

Note: The loading trolley can be optional

Leveler machine 1 set

It adopts 7 rollers for leveling, 2 pairs of lead rollers, feed rollers pneumatic clamping, frequency conversion speed regulation, switch control.

Max working speed20m/min

Suitable steel coil widthmax 1050mm

Suitable steel coil thickness13mm

Motor power 7.5Kw (Subject to final design)

Material loop 1 set

Application: Used to buffer the speed mismatch between the leveling machine and the punching machine, and correct the deviation; ensure the balance between the two in the running speed, so that the whole line runs smoothly and completely.

Structure: The storage device is composed of two parts: an arc roller and a supporting device. There are 2 sets of arc rollers, which are placed on both sides of the storage bin. They are composed of an arc frame and a set of flexible rollers. The surface of the roller is plated with hard chrome.

Photoelectric switches are respectively installed at both ends of the storage pit to control the input of the plates in the silo, to ensure the level control between the uncoiling leveler and the punching machine, and finally realize the difference between the two The speed is balanced.

Servo feeder - 1 set

Application: Feed the sheet material according to the actual step length required for punching. Multiple groups of feeding parameters can be set at one time, which is convenient and quick. The feeding accuracy is accurate without accumulated error.

Structure: Consists of frame, compression system, and servo drive system

Max. feeding speed30m/min

Max. feeding width 1050mm

Allowed feeding thickness 3mm

Feeding accuracy 0.5mm/each step

Servo motor brand Yaskawa, Japan

Servo motor powerabout 5.5 kW (subject to the final design)

Innovative Cable Tray Manufacturing

The DPC2050 delivers streamlined cable tray production through automated decoiling, punching, and cold bending stages. Its integrated PLC control system ensures accurate and consistent outcomes. The machine's mild steel build is durable and designed for demanding industrial environments. With versatility and efficiency at its core, this production line enhances throughput and simplifies complex fabrication processes.


Automated Operations for Precision

Equipped with PLC control, this model automates the full process cycle, reducing manual intervention. Despite being non-computerized, the production line maintains high accuracy and repeatability, making it ideal for long production runs. Manufacturers benefit from reduced errors and improved product uniformity, contributing to operational excellence.