Servo-Driven CNC Gantry-Type Welding Robot For Hip Assembly Components

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Servo-Driven CNC Gantry-Type Welding Robot For Hip Assembly Components

Name: Servo-Driven CNC Gantry-Type Welding Robot For Hip Assembly Components
Brand: JINAN AUTEN MACHINERY CO.,LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Servo-Driven CNC Gantry-Type Welding Robot For Hip Assembly Components Specification

Product Type
Servo-Driven CNC Gantry-Type Welding Robot

General Use
Automated Welding in Assembly Lines

Material
Heavy-Duty Structural Steel

Type
Gantry-Type Welding Robot

Capacity
Suitable for heavy and large HIP assembly components

Weight (kg)
Approx. 8000-12000 kg (varies as per model)

Computerized
Yes, Fully Computerized CNC System

Automatic
Fully Automatic Operation

PLC Control
Available, Integrated

Power Source
Electric

Power Consumption
Depends on configuration; typically 8-15 kW

Rigidity
High structural rigidity for accurate welding

Voltage
380V/415V, 3 Phase

Motor
Precision AC Servo Motors

Table Size
Customizable based on workpiece size

Axial Choice
3-5 Axis (customizable)

Dimension (L*W*H)
Varies (e.g., 7000 x 3400 x 4200 mm, customizable)

Feature
Low Energy Consumption, High Speed, High Precision

Color
Red & White (as per image)

Warranty
Yes

Control System
Industrial Grade CNC Controller with PLC Integration

Position Repeatability
0.05 mm

Travel Speed
0-20 m/min adjustable

Environmental Protection
Dust and Fume Resistant Enclosure Option

Service Support
Remote Diagnostics & Online Support Capability

Drive System
Rack & Pinion Drive with Linear Guides

Installation
On-site Installation and Commissioning Available

Safety Features
Safety Sensors, Emergency Stop, Fencing Provision

Automation Grade
Industrial Automation Grade

Programming Interface
Touchscreen HMI, Offline Programming Supported

Cooling System
Air/Water cooling for welding heads

Welding Processes Supported
MIG/MAG, FCAW, TIG (as per configuration)

Application
Suitable for HIP Joint, Bogie Frame, and Similar Large Assemblies

Operator Interface
English/Multilingual GUI Available

Servo-Driven CNC Gantry-Type Welding Robot For Hip Assembly Components Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Day

Delivery Time
30 Days

Servo-Driven CNC Gantry-Type Welding Robot For Hip Assembly Components About

It supports multi-axis linkage (X/Y/Z) and external extension axis configurations, making it suitable for multi-angle welding of large workpieces such as ship assembly components. It can operate as a single machine, in pairs, or in groups of four, significantly improving efficiency. Utilizing a servo-driven backlash-free reducer and a programming-free system, it automatically plans the welding path and tracks the weld seam, ensuring precise welding trajectory.

Advanced Automation for Large Assemblies

This gantry-type welding robot is purpose-built for automated, precise welding tasks on large HIP joint and bogie frame assemblies. The servo-driven system delivers both speed and accuracy, dramatically boosting productivity while maintaining weld consistency across large-format workpieces. Heavy-duty steel construction ensures stability, even during high-output cycles.

Intuitive Control with Flexible Programming

Featuring a touchscreen HMI and offline programming capabilities, the robot simplifies process management for operators of all skill levels. The multilingual GUI facilitates ease of use, and the integrated CNC controller with PLC enables seamless automation and integration into existing production lines or new installations.

Comprehensive Safety and Service Support

Equipped with advanced safety sensors, emergency stop features, and fencing provisions, this system prioritizes operator safety at every turn. The dust and fume resistant enclosure option, coupled with remote diagnostics and online support, ensures safe, reliable operation and minimizes downtime.

FAQ's of Servo-Driven CNC Gantry-Type Welding Robot For Hip Assembly Components:

Q: How does the CNC Gantry-Type Welding Robot improve productivity in HIP assembly component manufacturing?

A: By automating the welding process with high-speed, precision servo-driven movement and programmable control, the robot significantly reduces manual intervention, increases welding efficiency, and ensures consistent weld quality across large assemblies. This leads to faster production times and higher throughput.

Q: What welding processes are supported by this system, and can I switch between them?

A: The robot supports MIG/MAG, FCAW, and TIG welding, depending on the chosen configuration. With its flexible interface and modular design, you can configure the machine to meet specific application requirements or switch between supported processes as needed.

Q: When is on-site installation and commissioning required?

A: On-site installation and commissioning are necessary when the robot is first delivered or relocated. Our service team ensures that the unit is properly set up, calibrated, and integrated with your existing shop floor systems, making it fully operational from day one.

Q: Where can this welding robot be used, and what assembly types are suitable?

A: This gantry-type welding system is ideal for assembly lines in railways, heavy engineering, and manufacturing facilities focused on HIP joint, bogie frame, or other large steel structures. Its customizable table and robust construction support diverse workpieces and layouts.

Q: What is the programming process, and how user-friendly is the interface?

A: Operators can program welding paths and parameters directly from the multilingual touchscreen HMI or via offline programming, making it accessible even for those new to CNC systems. The interface is designed for streamlined navigation and control, reducing training time.

Q: How does the system maintain welding accuracy and repeatability?

A: Precision AC servo motors, a rack and pinion drive system with linear guides, and industrial-grade CNC with PLC integration guarantee precise axis movement, achieving a repeatability of 0.05 mm. The sturdy frame design ensures minimal vibration, even during high-speed welding operations.

Q: What are the safety features, and how do they protect operators?

A: Advanced safety sensors, emergency stop buttons, and fencing provisions provide immediate hazard detection and interruption. The optional dust and fume-resistant enclosure further protects operators from environmental exposures, ensuring compliance with workplace safety standards.

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