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High Speed CNC Angle Drilling and Marking Machine Production Line for Steel Tower
High Speed CNC Angle Drilling and Marking Machine Production Line for Steel Tower

High Speed CNC Angle Drilling and Marking Machine Production Line for Steel Tower

Price 50000 USD ($)/ Unit

MOQ : 1 Unit

High Speed CNC Angle Drilling and Marking Machine Production Line for Steel Tower Specification

  • Product Type
  • High Speed CNC Angle Drilling and Marking Machine Production Line
  • General Use
  • Angle Steel Drilling, Marking and Processing for Power Transmission Towers
  • Material
  • Angle Steel, Mild Steel, Carbon Steel
  • Type
  • CNC Drilling and Marking Line
  • Capacity
  • Processing Angle Size 40403 mm to 25025035 mm
  • Weight (kg)
  • Approx. 17500 kg
  • Computerized
  • Fully Computerized
  • Automatic
  • Yes, Fully Automatic
  • PLC Control
  • Siemens/Omron Advanced PLC
  • Bar Feeder
  • Automatic Bar Feeder
  • Power Source
  • Electric
  • Power Consumption
  • Approx. 45 kW
  • Rigidity
  • High Structural Rigidity Suitable for Steel Tower Fabrication
  • Voltage
  • 380V/415V, 3 Phase, 50/60Hz
  • Motor
  • High Efficiency Servo and Spindle Motors
  • Table Size
  • Customizable to Workpiece Size, Standard 160002000 mm
  • Spindle Speed
  • Up to 3000 rpm Adjusted via CNC
  • Axial Choice
  • 3 Axis CNC Control (X, Y, Z)
  • Dimension (L*W*H)
  • Approx. 2700070003200 mm
  • Feature
  • High Speed Drilling & Marking, Precise Positioning, Automated Operation
  • Color
  • Industrial Grey and Blue
  • Workpiece Feeding Length
  • 12,000 mm (standard), customizable
  • Operator Interface
  • Large Touchscreen HMI
  • Hydraulic System
  • Integrated for Clamping and Marking
  • Tool Change
  • Automatic Tool Changer for Multiple Drill Bits
  • Positioning Accuracy
  • 0.3 mm
  • Processing Speed
  • Up to 1000 mm/min (drilling dependent on holes size)
  • CNC System
  • Industrial Grade, High Precision
  • Drilling Diameter Range
  • 17 mm ~ 40 mm
  • Clamping System
  • Precision Hydraulic Clamps
  • Marking Force
  • 120 kN Hydraulic Marking
  • Safety Features
  • Emergency Stop, Safety Guards, Overload Protection
  • Software Compatibility
  • DXF/NC/AutoCAD File Import
  • Noise Level
  • 80 dB(A)
  • Ambient Working Temperature
  • 0C ~ 40C
  • Cooling System
  • Automatic Drill Cooling/Lubrication
 

High Speed CNC Angle Drilling and Marking Machine Production Line for Steel Tower Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Payment Terms
  • Telegraphic Transfer (T/T)
  • Supply Ability
  • 10 Units Per Day
  • Delivery Time
  • 30 Days
 

About High Speed CNC Angle Drilling and Marking Machine Production Line for Steel Tower

1. High drilling efficiency and hole making quality.   The drilling unit is equipped with six sets of CNC drilling heads, three sets on each of the two wings of the angle.   The holes of the same diameter with the same end distance on both wings of the angle can be drilled by the corresponding drilling heads on both sides at the same time.   The drilling spindle adopts Taiwan BT40 precision spindle (internal cooling), and the drilling head adopts cemented carbide drilling head, the cutting speed of the drilling head is up to 200m/min (the general high-speed steel twist drill is 25-35m/min), which is given to the fast speed.   The servo motor drives the CNC drilling power head to feed, and the fast forward, work-in and fast backward of the drill are controlled by the CNC system and automatically completed.   The backward position of the drill can be set in the upper computer, which reduces the empty stroke and further improves the production efficiency.   The tolerance of the hole diameter of the manufactured hole is less than 0.1mm, the hole finish Ra is less than 6.3m, and the processing quality of the hole is high.

i141i14The spindle motor of the drilling unit adopts high-quality inverter motor, and the maximum spindle speed is up to 6000 r/min.

i142i14Drill pipe feed speed of about 40 m/min (adjustable).

i143i14The spindle and other stressed parts should be forged, heat-treated and non-destructively tested according to the standard, with sufficient strength, hardness and wear resistance, and high fatigue strength to meet the requirements of long-term feeding and rotating work.

i144i14In order to ensure the working accuracy of the equipment, the spindle deflection should be less than 1/1000 span in all cases of maximum load.

i145i14The spindle feed distance has an adjustable compensation function.

i146i14The upper and lower limit positions of the drilling unit power head's collinear movement are provided with travel switches as limit protection.

i147)  Unit power head in addition to the installation of limit switch protection in addition to the control system for its limit position should also have a soft limit protection.

2. The drilling spindle has butterfly spring automatic tool pulling mechanism, hydraulic cylinder loosening tool, and it is very convenient to replace the tool shank.   The front part of the spindle adopts labyrinth type protection, waterproof design and is equipped with an air curtain device, which ensures that the cutting fluid does not enter into the inside of the spindle.



Outstanding Precision and Versatility

Engineered with a positioning accuracy of 0.3 mm and processing speeds up to 1000 mm/min, this CNC angle drilling and marking machine delivers high-precision results. Its automated tool changing system, hydraulic clamps, and customizable table size make it adaptable to a wide variety of steel tower components. The robust construction ensures rigidity and stability during demanding operations.


User-Friendly and Safe Operation

Operators benefit from a large touchscreen HMI for intuitive control, supported by Siemens/Omron PLCs and an advanced CNC system. Integrated safety features include emergency stop, noise reduction to 80 dB(A), overload protection, and safety guards, ensuring a secure and comfortable working environment during continuous operations.

FAQ's of High Speed CNC Angle Drilling and Marking Machine Production Line for Steel Tower:


Q: How does the automatic tool changer function in the CNC machine?

A: The automatic tool changer enables the machine to switch seamlessly between multiple drill bits without manual intervention. This boosts efficiency by reducing downtime required for tool changes, especially when processing varied hole sizes within one session.

Q: What materials and angle sizes can this machine process?

A: This production line is capable of drilling and marking angle steel, mild steel, and carbon steel, with the capacity to handle angle sizes ranging from 40403 mm to 25025035 mm, making it suitable for structural steel tower components.

Q: When is it ideal to use this CNC angle drilling and marking production line?

A: This system is ideally used in power transmission tower manufacturing and other large steel structure projects where high-speed, high-accuracy drilling and marking are essential for large and heavy steel angles.

Q: Where can this machine be installed and what are the requirements?

A: The machine can be installed in factories or fabrication facilities with a robust floor and the necessary power supply (380V/415V, 3 phase, 50/60Hz). The working temperature should be between 0C and 40C to ensure optimal performance.

Q: What is the process for feeding and processing workpieces?

A: Workpieces up to 12,000 mm or more (customizable) are automatically fed into the machine using an integrated bar feeder and precision hydraulic clamps. The CNC system controls the drilling and marking sequence for efficient, accurate results.

Q: How does the machine ensure precision and safety during operation?

A: Precision is achieved through industrial-grade CNC controls, high-quality servo and spindle motors, and precision hydraulic clamps. Safety is maintained via emergency stop devices, safety guards, overload protection, and low noise output.

Q: What are the benefits of using this fully automatic CNC production line?

A: Using this system increases production efficiency, ensures consistent high accuracy, supports flexible processing via CNC and software import, and reduces manual handling, resulting in lower labor costs and improved workplace safety.

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